# Z axis error greater than soft limit

**URL:** <https://forum.onefinitycnc.com/t/z-axis-error-greater-than-soft-limit/17104>\
**Category:** Troubleshooting (X35/X50)\
**Created:** [December 5, 2022, 2:24am UTC](https://forum.onefinitycnc.com/t/z-axis-error-greater-than-soft-limit/17104 "2022-12-05T02:24:31Z")\
**Posts on this page:** 8\
**Page:** 1

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**Author:** ![CjWhitsett](https://sea2.discourse-cdn.com/flex022/user_avatar/forum.onefinitycnc.com/cjwhitsett/32/21607_2.png) [@CjWhitsett](https://forum.onefinitycnc.com/u/CjWhitsett)\
**Post date:** [December 5, 2022, 2:24am UTC](https://forum.onefinitycnc.com/t/z-axis-error-greater-than-soft-limit/17104/1 "2022-12-05T02:24:31Z")

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First day trying to operate my Onefinity Journeyman. I’m just trying to surface the spoil board. I’ve created the g-code file with Carveco Maker according to a video I watched. Now I’m trying to run it but get the following message;  
ERROR: Z axis position 25.4mm is greater than maximum soft limits 0mm

The Z gantry is in the lowest position. I am using a 1” flattening bit. What have I done wrong and how can I fix it?

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**Author:** ![AndyP](https://sea2.discourse-cdn.com/flex022/user_avatar/forum.onefinitycnc.com/andyp/32/1106_2.png) [@AndyP](https://forum.onefinitycnc.com/u/AndyP)\
**Post date:** [December 5, 2022, 6:04am UTC](https://forum.onefinitycnc.com/t/z-axis-error-greater-than-soft-limit/17104/2 "2022-12-05T06:04:09Z")

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Your Z-zero in Carvco is likely different to Z-zero you set on the 1F.

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**Author:** ![helibuff](https://avatars.discourse-cdn.com/v4/letter/h/f05b48/32.png) [@helibuff](https://forum.onefinitycnc.com/u/helibuff)\
**Post date:** [December 5, 2022, 1:01pm UTC](https://forum.onefinitycnc.com/t/z-axis-error-greater-than-soft-limit/17104/3 "2022-12-05T13:01:59Z")

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Have a look at this it will help you.  
[https://forum.onefinitycnc.com/t/help-my-toolpath-says-under-or-over-with-videos/1982](https://forum.onefinitycnc.com/t/help-my-toolpath-says-under-or-over-with-videos/1982)

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**Author:** ![Craig](https://sea2.discourse-cdn.com/flex022/user_avatar/forum.onefinitycnc.com/craig/32/1344_2.png) [@Craig](https://forum.onefinitycnc.com/u/Craig)\
**Post date:** [December 5, 2022, 1:36pm UTC](https://forum.onefinitycnc.com/t/z-axis-error-greater-than-soft-limit/17104/4 "2022-12-05T13:36:54Z")

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Raise your z-gantry up or try pushing your bit 25.4mm further into the chuck, if you can.

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**Author:** ![CjWhitsett](https://sea2.discourse-cdn.com/flex022/user_avatar/forum.onefinitycnc.com/cjwhitsett/32/21607_2.png) [@CjWhitsett](https://forum.onefinitycnc.com/u/CjWhitsett)\
**Post date:** [December 5, 2022, 6:55pm UTC](https://forum.onefinitycnc.com/t/z-axis-error-greater-than-soft-limit/17104/5 "2022-12-05T18:55:18Z")

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Hi Craig.

The shank on the bit is short enough that it will go all the way into the chuck. Is that safe?

I can try raising the z-gantry up to the middle holes but I don’t know if the bit will reach the surface.

FYI: As far as I can tell it’s all about the bit. I’m using Carveco Maker and selecting 2703 Surface-Planing 1" Diameter. In the Tool Path Summery I get “Tool: [1] ERROR”. But if I switch to a .25 endmill I get a more favorable message “Tool: [1] 0.250 inches dia. slot drill”. This leads me to believe that the machine doesn’t like the size of the tool/the outer limits of the tool path/size of my spoil board cutting area/or possibly something else. I tried offsetting at .25" steps inward of the outer tool path but that didn’t change anything.

Also, I’ve got an Align Carbide 1” spoil board surfacing bit that I want to enter into the tools database. Align Carbide doesn’t give any of the specs on their web site that I need to create the new tool. I’ve written to them but no reply so far. That’s why I’m trying to set this project up with the 2703 Surface-Planing 1" Diameter tool that is preloaded in Carveco Maker.

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**Author:** ![CjWhitsett](https://sea2.discourse-cdn.com/flex022/user_avatar/forum.onefinitycnc.com/cjwhitsett/32/21607_2.png) [@CjWhitsett](https://forum.onefinitycnc.com/u/CjWhitsett)\
**Post date:** [December 5, 2022, 7:36pm UTC](https://forum.onefinitycnc.com/t/z-axis-error-greater-than-soft-limit/17104/6 "2022-12-05T19:36:32Z")

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Hi Andy – that sounds like a likely issue…unfortunately I have no idea how to find or solve that. I can re-zero the Z again and again but nothing changes.

User error is my middle name, but there is usually a simple solution for it. I’ve found that if I change the bit in Carveco to a .25 endmill the error goes away in the Toolpath Summary. Obviously I don’t want to surface my spoil board with a .25” endmill bit so I’ve got to figure out how to fix the error in CM first, then try it again on the 1F.

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<div class="post-metadata">

**Author:** ![CjWhitsett](https://sea2.discourse-cdn.com/flex022/user_avatar/forum.onefinitycnc.com/cjwhitsett/32/21607_2.png) [@CjWhitsett](https://forum.onefinitycnc.com/u/CjWhitsett)\
**Post date:** [December 5, 2022, 7:45pm UTC](https://forum.onefinitycnc.com/t/z-axis-error-greater-than-soft-limit/17104/7 "2022-12-05T19:45:03Z")

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Hi Yvon,

Yes, lots of good info on the 1F in that link but I think the problem I’m having is with Carveco Maker and the g-code file I’m creating.

When I look at the Toolpath Summary, it shows an ERROR for Tool (1) when I set the file up with a 1” surface planning bit. If I switch it to a .25” endmill bit the error goes away. Obviously I don’t want to surface my spoilboard with a .25” bit so I’m at a loss for how to solve this.

Thanks for the link. I’ll read through it again to see if there’s anything I’ve missed.

Cheers!

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<div class="post-metadata">

**Author:** ![helibuff](https://avatars.discourse-cdn.com/v4/letter/h/f05b48/32.png) [@helibuff](https://forum.onefinitycnc.com/u/helibuff)\
**Post date:** [December 5, 2022, 9:15pm UTC](https://forum.onefinitycnc.com/t/z-axis-error-greater-than-soft-limit/17104/8 "2022-12-05T21:15:11Z")

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I remember the first time I was trying to surface my spoilboard with a 1 inch surfacing bit it wast’n able to reach the board I got that error me to , so I switch to a 3/4 inch strait bit , and all was good.
