Has anyone tried controlling their dust collector motor speed?

There are obviously very technical considerations beyond the scope of this forum but yes theoretically power consumption is related to the cube of fan speed - divide your RPM by 2 and you divide your kW by 2^3=8. Actual achievable energy savings would be a bit less but if you can get away with lower fan speeds by all means do so. However, retrofitting your dust collector at ~$1/operator-day savings might be an unacceptably long payback. And “get away with” is up for interpretation. Personally, I want the maximum flow rate possible in my dust collector for as much help moving the <0.5 micron dangerous dust as possible.

Lastly you may be disappointed with the sound savings. Here’s a chart showing the relationship between flow, static pressure, and sound:


It’s in metric so I’ll convert. 4 inches of static is about 1000 pascals. 0.5 m3/s is about 1000 cfm. So on this generic graph that’s about 98 db. Cut your flow rate in half to 500 cfm (~0.25 m3/s) and your sound pressure is still 95 db. Your mileage will vary but don’t expect amazing reductions in sound.