Hey John, hey Kenneth @cruser56,
have you grounded your chassis and all moving parts of the machine?
E.g. this issue was only discovered after properly grounding the frame. Without that, it remained undiscovered, but led to axis positioning errors (as you can imagine).
…on a machine that is assembled by the operator and that is a class I device, it’s the operator’s duty to comply to IEC 60204-1 and to ground and bond all moving parts individually to comply to safety regulations.