Hey David,
if it says “Timed out”, then there is no connection. I would check/replace the cable. I think the problem can be solved this way easily and you will not despair anymore
You are right, there is no wire gauge and wire ferrule specification in the S1 Manual, but there is this hit for “AWG”:
By accident, I had looked into the Hitachi WJ-C1 manual instead.
However, there is a specification for the wire gauge for signal cables and the wire ferrules in the WJ-C1 manual on the page 5-4-7:
Here you see the wire gauges and the wire ferrules specifications.
This is how to insert them into the VFD terminals (on WJ-C1, sorry!).
The RS-485 serial connection is a balanced connection and using a shielded, twisted pair communications cable is recommended.