Feedback on Duct Builder

Hi Dan,

This is awesome. I couldn’t find models I liked, so I started building my own in Fusion 360. I was almost done when this showed up in my "What You Have Missed " forum summary. I continued on my own, because it’s as much about learning how as anything else. Today, I see the change you made to the plug and socket. That’s really nice. I was putting a rim on the outside of the female half of my design, now I’m stealing yours.

I created a parameter named systemID for the system’s inside diameter, and I keep it the same for the magnetic coupler ends. It’s just a quick way to know that a coupler I print will match ones I already have by keeping the system size the same. It’s what you did for Dave. I just like the idea of having the feel more global, I know if it is set at the top, then everything I will print fits into the same family (4", 2.5" )

One thing I really want to work into mine is a place for an O-ring to provide a good seal—no high-pitched sounds of sucking air leaking at the couplers. I’m curious about your thoughts on it. A second thing would be allowing the hose connection to swivel. In one section of my shop, I use a Rockler dust right system. It has a swivel connection between the hose and the dust collector, which helps prevent the hose from twisting.

Thanks again for sharing the great application

I added a version with a seal. Spent a while figuring out the best way to do it and ended up with new standards that use foam cord, magnets and steel washers. It’s live but I’m still working on it. Thanks for the feedback.

Hi Dan,

One of the first versions I printed had the o-ring sitting on the face. I didn’t like that you have to glue it in so it doesn’t fall off. I felt like an o-ring glued in would be a pain to replace when you needed to. I like your idea of a foam cord.

I tried several iterations with an oring groove around the receiving interface on the male half. The o-ring can just be stretched over and snapped into place. It is hard to find the right amount to just touch the female section. I also spent way too much time trying to cut the groove with rounded top and bottom surfaces, where the o-ring needed to be pressed into it.

I think I am going to move it up under the knurling so that the top of the female rim just sits against it when the magnets connect. I’m not sure

I like your idea of stretching the o-ring around it instead of gluing it in. I ordered some foam cord and magnets to try my design out.

This is really cool. I just about to draw up something. Your interface is great.

What is green sewer pipe?

I would love something to connect PVP to either flex hose or vacuums. Schedule 40 is the most common. I have not dug into the options, but just being able to enter dimensions would work.

I’ll add schedule 40 PVC. Green sewer pipe is slightly smaller than schedule 40 and less expensive. I buy it from Lowes.

I’m also working on a vacuum clamp generator. Hopefully have it up soon.

Schedule 40 PVC defaults are in.

Also, I’m still slowly working on better magnetic flanges and vacuum clamps based on vector part outlines.

You are cooking with gas! Amazing thing you added was the calc for pressure drop. Big thanks. That’s a classic missing bit of info.

I’m going to try and set up to largely use solid PVC pipe. Of course the easy answer is a flex hose for the last link for the spindle running here to fro. Your tool connects the PVC to the shop vac and to the hose. I finally found a flexible hose that doesn’t shrink when vacuum is applied, but no end connection.

Remind me to buy you a beer.